presentation of refinery

EQUIPMENT- CrackingPlants

 

Cracking Plant НП/КИ

 

Advantages:

1. High capacity for its sizes

2. Ability to be maintained by coal and coke

3. Ability to work being heated with produced gas

4. Low power consumption (around 2,5 kW)

5. Small size

Final product

 

Cracking liquid (furnace oil)

Functionality

Splitting heavy oil products into lighter distillates

 

Cracking process

Cracking is thermal  decomposition, sometimes with catalysis, of a complex substance, especially the breaking of petroleum molecules into shorter molecules to extract low-boiling fractions. This process is used to obtain basic component parts of high-octane gasoline, gasoil (components of marine fuel oil, turbine and furnace oil), gasoline fractions, jet fuel and diesel, hydrocarbon oil. Cracking is accompanied with rupture of С—С bonds and production of free radicals or carbanions. Simultaneously with bond rupture, dehydrogenation, isomerization, polymerization and condensation of intermediate and initial substances take place. As the result of the last two processes, so called cracking residue (fraction with boiling temperature over 350 °C) is formed as well as petroleum coke.

 

Materials to process

 

Fuel oil, used oils and heavy petroleum fractions

Final product

 

Cracking liquid (furnace oil)

 

EQUIPMENT - DistillationPlants

 

The Cube Evaporator НП/КИ of the Prometheus trade mark is a semi-automatic continuous plant designed for obtaining light petroleum products from any liquid oil materials

 

Advantages:

1. Modularity of the plant (to increase the capacity one needs to buy just another module)

2. Relatively accurate fraction separation

3. Ability to separate any kind of oil materials

4. Simplicity of usage and service (serving one module does not demand stopping the whole process, other modules can keep operating)

5. Ability to be placed in 40 foot containers

"Prometheus" CubeEvaporator НП/КИ

·         Purpose

·         Plantset

·         Operationconcept

·         Specifications

·         Finalproducts

Purpose

 

Refining mixtures of various fraction petrochemicals to obtain different fuels

"Prometheus" CubeEvaporator НП/КИ

·         Purpose

·         Plantset

·         Operationconcept

·         Specifications

·         Finalproducts

 

Plant set

1. Heating unit ПГ1000 (2000)

2. Universal burner УГ-2000

3. Raw materail tank (cold-proof)

4. Condensationbox КИ-25

 

 

Final products

 

There are 3 types of final products at the outlet: gasoline, kerosene and raw oil.

 

Quality indicators of final commercial products and material balance depend on raw material's fractional content and temperature modes of distillation and cracking set on the dashboard of the Cube Evaporator.

 

It is possible to get different fuels with additional distillation and extraction of fractions which get vaporized under certain temperature modes: to 200°C — kerosen, to 280°C — light oil, to 350°C — heavy and light oils .

 

distilled oil- Complies with the world standard " distilled oil ГОСТ 305-82".

Specifications

 

1. Capacity of raw materials - 1-30 tons per day (depends on the model).

2. Electric power - up to 10 kW.

3. Voltage - 380 V.

4. Current frequency - 50 Hz.

5. Plant weight  - 3000-10000 kg (depends on themodel).

6. Plant height - 2,2 m.

7. Climate category - "moderately cold, placed under canopy or indoors with open air conditions" (УХЛ 2 ГОСТ 15150-69)

8. Placement category - "in the open air" (1 поГОСТ 15150)

9. The reactor box is made of heat-resistant steel.

Operation concept

 

 

Distillation process.

Distillation (lat. distillatio - dripping) is separation of liquid mixtures into different fraction contents. It is based on the difference in contents of liquid and vapor going out of it. It is implemented by partly vaporized liquid and subsequent vapor condensation. The extracted fraction (distillate) is enriched with more  fugacious (low-boiling) components, and the left liquid (cube residue) with less fugacious ones (high-boiling). Purifying of substances by distillation is based on the fact that when liquid is evaporated vapor usually differs in its content: it gets enriched with low-boiling components. That’s why it is possible to remove low-boiling impurities or, on the contrary, to distil the base substance leaving high-boiling impurities in the distiller. This explains the widespread use of distillation in the production of pure substances.

 

 

 

 

 ANALİZ ÇİZELGELERİ (analysis charts)

MOTOR YAĞLARI YAĞ SINIFI    :SAE	STANDART		:		TURBO DİZEL EXTRA 15 W/40
Miktar		:		39.600 Kg
PERFORMANS		:		API CI-4/CH-4/CG-4/CF-4/CF/SL
Yoğunluk 15 0C gr/ml	ASTM D 4052		:		0,88 min.
Viskozite 100 O C CST	ASTM D 445		:		15,10 min.-16,3
Viskozite İndeksi	ASTM D 2270		:		139 min.
Akma Noktası, 0 C	ASTM D 97		:		-27 max.
Alevlenme Noktası , 0 C	ASTM D 92		:		220 Min.-236
Su (PPM) Değeri		ASTM D 6304-04-(B)		1700 max
Silisyum (PPM) Değeri		ASTM D 6595		1700 max
TBN mg KOH/gr		ASTM D 2896		10 Min.
Orijinal Ekipman Üretici Onayı (OEM)			CUMMİNS,MAN3275, VOLVO, KOMATSU

 

KALKANLAR MAKİNA

KAZAN VE TANK İMALAT.SAN

EK.SAN.SİT.14.CAD.NO.08 NİZİP/GAZİANTEP

İLTŞM:0532 681 54 23